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Stainless Steel BA Tubes vs. EP Tubes: The Ultimate Selection Guide to Demystifying Two High-End Surface Finishing Processes

Views: 0     Author: Site Editor     Publish Time: 2025-03-21      Origin: Site

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Tailored technical decision-making manuals for global buyers 


Ⅰ.From production lines to application scenarios: 5-minute speed reading of key differences


Contrast dimension BA tube EP tube
Core technology Hydrogen protected continuous annealing Electrochemical anodic dissolution + micro-etching
Surface roughness Ra 0.05~0.25μm ≤0.01μm
Improved corrosion resistance Increase by 20-30% Increase by 300-500%
Typical application Semiconductor equipment/precision bearings Biopharmaceutical/ultra-high purity fluid systems

  

Ⅱ.Anatomy of a Process: The Technological Revolution Hidden in Metallic Luster



1. BA Tube - Hydrogen-protected “Time Coagulation”


  • Process flow: cold rolling → degreasing → hydrogen protection annealing (1050-1150 ℃) → rapid cooling

  • Key control point:

Hydrogen purity ≥99.999% (to prevent oxidation discoloration)

Annealing speed 2-5m/min (precise control of grain size)

 


2. EP tubes - “molecular facelift” with millimeter precision control


  • Process: alkali washing → acid activation → electrolytic polishing (voltage 12-18V) → passivation treatment

  •  Recipe:

Electrolyte: 65% phosphoric acid + 15% sulfuric acid + 20% glycerin (temperature 50±2℃)

Current density: 30-50A/dm² (precise elimination of microscopic bumps)


生成不锈钢钢管照片 (10) 


Ⅲ.Surface Wars: A Nanoscale Performance Showdown



1. Micro-morphology


  • BA tubes: continuous wavy texture (Figure A), similar to the touch of silk.

  • EP tubes: formed honeycomb nanopits (Figure B), surface area reduced by up to 40%.

 


2. Comparison of real-world performance


Test project BA tube
EP tube

Winner

salt spray test 480h no red rust 2000h No corrosion EP
Bacterial attachment rate 8.7×10⊃3; CFU/cm² <50 CFU/cm² EP
Liquid residue 0.32μL/cm² 0.07μL/cm² EP
Scratch resistance 5N load no visible scratches 3N load appears microtrace EP

 


Ⅳ.Global Sourcing Map: The “Golden Rule of Choice” for Different Industries


 


1. BA tube three kingpin battlefield


  • Semiconductor industry: Tokyo Electron (TEL) requires wafer transfer tubes must be BA processing

  • Automobile manufacturing: Tesla 4680 battery shell special BA tube (roughness Ra ≤ 0.1μm)

  • High-end home appliances: Germany Miller kitchen hood internal circulation system using BA processing

  • Successful cases:

Supply DN200 BA pipe for Saudi Arabia NEOM Smart City water supply project, stable operation for 18 months under 45℃ high temperature + high chlorine environment.

 


2. Areas where EP tubes are irreplaceable


  • Biopharmaceuticals: Compliance with FDA 21 CFR 211.65 Cleanliness Requirements

  • Food Processing: Standard choice for Royal Friesland's dairy CIP system.

  • Ultra-high purity gases: TSMC's 5nm chip shop's special gas transportation piping


Tp316L-Welded-Stainless-Steel-Tube-Industry-Sanitary-Tube (1)

 


Ⅴ.Ultimate Purchasing Decision Making Skills: Making Choices Easy



               --Is exposure to corrosive media required?  


                                             ├─ YES → choose EP tube(anti-corrosion up↑500%)  

                                             └─ NO → Are there budgetary constraints?  


                                                                                                    ├─ YES → choose BA tube(cost down↓40%)  

                                                                                                    └─ NO → Whether ultra-low surface residue is required?  


                                                                                                                                                                ├─YES → choose EP tube(remaining quantity down ↓78%)  

                                                                                                                                                                └─ NO→ choose BA tube(The best cost performance)  

 

 



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