Views: 0 Author: Site Editor Publish Time: 2025-03-21 Origin: Site
Contrast dimension | BA tube | EP tube |
Core technology | Hydrogen protected continuous annealing | Electrochemical anodic dissolution + micro-etching |
Surface roughness Ra | 0.05~0.25μm | ≤0.01μm |
Improved corrosion resistance | Increase by 20-30% | Increase by 300-500% |
Typical application | Semiconductor equipment/precision bearings | Biopharmaceutical/ultra-high purity fluid systems |
Process flow: cold rolling → degreasing → hydrogen protection annealing (1050-1150 ℃) → rapid cooling
Key control point:
Hydrogen purity ≥99.999% (to prevent oxidation discoloration)
Annealing speed 2-5m/min (precise control of grain size)
Process: alkali washing → acid activation → electrolytic polishing (voltage 12-18V) → passivation treatment
Recipe:
Electrolyte: 65% phosphoric acid + 15% sulfuric acid + 20% glycerin (temperature 50±2℃)
Current density: 30-50A/dm² (precise elimination of microscopic bumps)
BA tubes: continuous wavy texture (Figure A), similar to the touch of silk.
EP tubes: formed honeycomb nanopits (Figure B), surface area reduced by up to 40%.
Test project | BA tube | EP tube | Winner |
salt spray test | 480h no red rust | 2000h No corrosion | EP |
Bacterial attachment rate | 8.7×10⊃3; CFU/cm² | <50 CFU/cm² | EP |
Liquid residue | 0.32μL/cm² | 0.07μL/cm² | EP |
Scratch resistance | 5N load no visible scratches | 3N load appears microtrace | EP |
Semiconductor industry: Tokyo Electron (TEL) requires wafer transfer tubes must be BA processing
Automobile manufacturing: Tesla 4680 battery shell special BA tube (roughness Ra ≤ 0.1μm)
High-end home appliances: Germany Miller kitchen hood internal circulation system using BA processing
Successful cases:
Supply DN200 BA pipe for Saudi Arabia NEOM Smart City water supply project, stable operation for 18 months under 45℃ high temperature + high chlorine environment.
Biopharmaceuticals: Compliance with FDA 21 CFR 211.65 Cleanliness Requirements
Food Processing: Standard choice for Royal Friesland's dairy CIP system.
Ultra-high purity gases: TSMC's 5nm chip shop's special gas transportation piping
├─ YES → choose EP tube(anti-corrosion up↑500%)
└─ NO → Are there budgetary constraints?
├─ YES → choose BA tube(cost down↓40%)
└─ NO → Whether ultra-low surface residue is required?
├─YES → choose EP tube(remaining quantity down ↓78%)
└─ NO→ choose BA tube(The best cost performance)
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